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BS EN 1459-1:2017

$198.66

Rough-terrain trucks. Safety requirements and verification – Variable-reach trucks

Published By Publication Date Number of Pages
BSI 2017 68
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This European Standard specifies the safety requirements of self-propelled variable-reach rough-terrain trucks (hereafter referred to as trucks), intended to handle loads, equipped with a telescopic lifting means (pivoted boom), on which a load handling device (e.g. carriage and fork arms) is fitted. For the purpose of this standard, rough-terrain variable-reach trucks are designed to transport, lift and place loads and can be driven on unimproved terrain. Fork arms are considered to be part of the truck. Trucks can also be equipped with a variety of attachments (e.g. bale spikes, mowers, sweepers). This European Standard deals with all the significant hazards, hazardous situations and events relevant to the trucks when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Annex A). This European Standard does not apply to: – slewing variable reach rough terrain trucks covered by EN 1459-2; – industrial variable reach trucks covered by EN ISO 3691-2; – lorry-mounted variable reach trucks; – variable reach trucks fitted with tilting or elevating operator position; – mobile cranes covered by EN 13000; – machines designed primarily for earth moving, even if their buckets and blades are replaced with forks (see EN 474 series); – trucks designed primarily with variable length load suspension elements (e.g. chain, ropes) from which the load may swing freely in all directions; – trucks fitted with personnel/work platforms, designed to move persons to elevated working positions; – trucks designed primarily for container handling; – trucks on tracks; – trucks with articulated chassis; – attachments (covered by prEN 1459-5). This European Standard does not address hazards linked to: – hybrid power systems; – gas power system; – gasoline engine system; – battery power system; – tractor specific devices (e.g. PTO). This European Standard does not address hazards which may occur: a) when handling suspended loads which may swing freely (additional requirements are given in prEN 1459-4 (in preparation)); b) when using trucks on public roads; c) when operating in potentially explosive atmospheres; d) when operating underground; e) when towing trailers; f) when fitted with a personnel work platform (additional requirements are given in EN 1459-3); g) when using cruise-control. This European Standard does not provide a method of calculation for fatigue and strength of material. This document is not applicable to trucks manufactured before the date of its publication.

PDF Catalog

PDF Pages PDF Title
2 undefined
9 1 Scope
10 2 Normative references
13 3 Terms and definitions
17 4 Safety requirements and/or protective measures
4.1 General
4.1.1 Introduction
4.1.2 Sharp edges and acute angles
18 4.1.3 Stored energy components
4.2 Starting/moving
4.2.1 Unauthorized starting
4.2.2 Stopping system
4.2.3 Unintended movement
4.2.4 Uncontrolled motion
4.2.5 Powered travel movement
19 4.2.6 Non-activation of the parking brake
4.3 Brakes
4.3.1 General
4.3.2 Failure of energy supply
4.4 Electrical and electronic systems
4.4.1 General
4.4.2 Safety related parts of control systems
4.4.3 Degree of protection
20 4.4.4 Identification of wiring
4.4.5 Over-current protective devices
4.4.6 Batteries
4.4.7 Battery disconnection
4.5 Controls
4.5.1 General
4.5.1.1 General
21 4.5.1.2 Multiple operator’s positions
4.5.1.3 Inadvertent activation
4.5.2 Differential locking
22 4.5.3 Steering controls
4.5.3.1 General
4.5.3.2 Steering direction
4.5.3.3 Failure of power supply
23 4.5.3.4 Strength of components
4.5.4 Load handling controls
4.5.4.1 General
4.5.4.2 Controls with detents or maintained engagement
24 4.5.5 Multi-function controls
4.5.6 Stabilizing device control
4.5.7 Sway/levelling control
4.5.8 Axle oscillation locking
25 4.6 Power systems and accessories
4.6.1 Exhaust system
4.6.2 Cooling system
4.6.3 Tanks and pressure vessels
4.6.3.1 General
4.6.3.2 Filler openings
4.6.3.3 Fuel tanks
26 4.6.3.4 Pressure vessels
4.7 Stabilizing devices
28 4.8 Design requirements for maintenance purposes
4.8.1 General
4.8.2 Boom support device
4.8.3 Tiltable cab support device
4.9 Systems for lifting, tilting and reaching
4.9.1 Chains and wire ropes
4.9.1.1 Chains
29 4.9.1.2 Wire ropes
30 4.9.2 Hydraulic system
4.9.2.1 Hydraulic circuit
4.9.2.2 Pressure control
4.9.2.3 Oil purification
4.9.2.4 Load holding
4.9.3 Maximum load lowering speed
4.9.4 Limitation of stroke
4.9.5 Fork arms
31 4.9.6 Attachment interface
4.10 Operator’s station
4.10.1 General requirements
4.10.2 Operator’s manual storage
4.10.3 Pipes and hoses
4.10.4 Operator’s cab
4.10.4.1 Climatic conditions
4.10.4.2 Heating system
33 4.10.4.3 Ventilation system
4.10.4.4 Demisting and defrosting system(s)
4.10.4.5 Air conditioning
4.10.4.6 Wipers and washers
4.10.4.7 Pressurization system
4.10.4.8 Doors and windows
34 4.10.4.9 Interior lighting system
4.10.5 Operator’s seat
4.10.5.1 General requirements
35 4.10.5.2 Vibration
4.10.5.3 Operator restraint
4.10.6 Control panels, and symbols on displays
4.10.6.1 Control panels
4.10.6.2 Visual displays
4.10.6.3 Symbols on displays
4.11 Operator access
4.11.1 General requirements
36 4.11.2 Enclosed cab openings
4.11.2.1 Primary opening
4.11.2.2 Alternative opening (emergency exit)
4.12 Protective measures and devices
4.12.1 Hot parts
4.12.2 Protection against crushing, shearing and trapping
4.12.3 Guards
37 4.12.4 Engine compartment
4.12.5 Fenders
4.12.6 ROPS and FOPS
4.12.7 Audible warning devices
4.13 Stability requirements
38 4.14 Visibility
4.15 Lighting
4.16 Fire protection
4.16.1 Fire resistance
4.16.2 Fire extinguisher
4.17 Retrieval, transportation and lifting
4.17.1 General
4.17.2 Retrieval
39 4.17.3 Tying-down
4.17.4 Lifting
4.18 Noise
4.18.1 Noise emission reduction
4.18.1.1 Noise reduction at source at the design stage
4.18.1.2 Noise reduction by protective measures
40 4.18.2 Emission sound pressure level at the operator’s station
4.19 Electromagnetic compatibility
5 Verification of requirements and safety measures
5.1 General
5.2 Functional verification
5.3 Structural verification
5.3.1 Test loads
5.3.2 Static test
5.3.2.1 Purpose
41 5.3.2.2 Test procedure
5.3.2.3 Acceptance criteria
5.3.3 Dynamic tests
5.3.3.1 Purpose
5.3.3.2 Test procedure
5.3.3.3 Acceptance criteria
5.4 Load holding verification
42 6 Information for use
6.1 General
6.2 Graphical symbols and warning
6.2.1 Safety Signs and graphical symbols
6.2.2 Graphical symbolof lift points
6.2.3 Graphical symbol of tie-down points
43 6.2.4 Graphical symbol of retrieval points
6.2.5 Graphical symbol for pneumatic tyre inflation pressures
6.2.6 Graphical symbol for fuel filling points
44 6.2.7 Graphical symbol for hydraulic fluid filling points
6.2.8 Graphical symbol for stored energy components
45 6.2.9 Graphical symbol for brake fluid filling points
6.2.10 Graphical symbol for battery disconnection
46 6.2.11 Warnings
6.3 Instruction handbook
6.3.1 General
6.3.2 Operating and maintenance instructions
6.3.2.1 Information on operating the machine
49 6.3.2.2 Information on routine maintenance of the machine
50 6.4 Marking
6.5 Load chart
6.5.1 Trucks with load carrying attachments
52 6.5.2 Trucks with non-load carrying attachments
53 Annex A (informative)List of significant hazards
59 Annex B (informative)Consistency of motions
60 Annex C (normative)Rules for the construction and layout of pedals
C.1 Definitions
C.2 Requirements
C.2.1 General
C.2.2 Service brake pedal
61 C.2.3 Clutch pedal
C.2.4 Accelerator pedal
C.2.5 Inching pedal
C.3 Design and manufacture
63 Annex ZA (informative)Relationship between this European Standard and the essential requirements of Directive 2006/42/EC aimed to be covered
BS EN 1459-1:2017
$198.66