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BS EN 15001-1:2023 – TC

$280.87

Tracked Changes. Gas Infrastructure. Gas installation pipework with an operating pressure greater than 0,5 bar for industrial installations and greater than 5 bar for industrial and non-industrial installations – Detailed functional requirements for design, materials, construction, inspection and testing

Published By Publication Date Number of Pages
BSI 2023 324
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This European Standard specifies detailed functional requirements for the design, selection of materials, construction, inspection and testing of: – industrial gas installation pipework and assemblies with an operating pressure greater than 0,5 bar; and – non-industrial gas installation pipework (residential and commercial) with an operating pressure greater than 5 bar in buildings; starting from the outlet of the network operator’s point of delivery up to the inlet connection to the gas appliance; normally the inlet isolation valve. This standard also covers the pipework to the inlet connection of a gas appliance that is not included within the scope of the appliance standard. NOTE 1 The use of the term installation and pipework is interchangeable. Apart from the exceptions stated below, this standard applies to gas installations operating at ambient temperatures between −20 °C and 40 °C and operating pressures up to and including 60 bar. For operating conditions outside these limitations, reference should additionally be made to EN 13480 (all parts) for metallic pipework. For industrial gas installations up to and including 0,5 bar and for non-industrial (residential and commercial) gas installations up to and including 5 bar in buildings, EN 1775 applies. For gas installations that do not fall within the scope of EN 1775 or other European Standards, this standard applies. In this European Standard, the term “gas“ refers to combustible gases, which are gaseous at 15 °C and 1 013 mbar absolute atmospheric pressure (normal conditions). These gases are commonly referred to as manufactured gas, natural gas or Liquefied Petroleum Gas (LPG). They are also referred to as first, second or third family gases as classified in EN 437:2003+A1:2009, Table 1. The given values are considered as normal conditions for all volumes given in this standard. This European Standard is applicable to installation pipework for the carriage of: – processed, non-toxic and non-corrosive natural gas according to EN 437:2003+A1:2009 and EN 16726 “Gas infrastructure – Quality of gas – Group H”; – vaporized LPG; – biomethane, complying with EN 16723 1; – vaporized LNG. NOTE 2 The specification of vaporized LNG is equal to that of natural gas as classified in EN 437:2003+A1:2009. This European Standard does not cover pipework for hydrogen rich gases that fall outside the definitions within EN 437:2003+A1:2009. LPG storage vessels (including all ancillaries fitted directly to storage vessels) are excluded. Also excluded are LPG installations and sections of LPG installations operating at vapour pressure in the liquid state (e.g. between the storage vessel and any pressure regulator). In this standard, all pressures are gauge pressures unless otherwise stated. This standard has been harmonized to address the essential safety requirements of the Pressure Equipment Directive (PED, 2014/68/EU [formerly 97/23/EC]) relevant for the joining of gas installation pipework (assemblies) falling within the scope of the PED. These are listed in Annex ZA. However, “this Directive does not cover the assembly of pressure equipment on the site and under the responsibility of the user, as in the case of industrial installations” (PED, Preamble, 7th recital, last paragraph). Although in this respect, the standard takes into account the essential safety requirements of the PED, no inference can be drawn from this as to whether or not the installation or parts of the installation falls within the scope of the PED. Reference should therefore be made to the PED and relevant national legislation. This European Standard specifies common basic principles for gas supply systems. Users of this European Standard should be aware (…)

PDF Catalog

PDF Pages PDF Title
1 30471235
189 A-30349663
190 undefined
201 1 Scope
202 2 Normative references
209 3 Terms and definitions
3.1 Definitions relating to pressure
210 3.2 Definitions relating to the gas installation
211 3.3 Definition relating to means of isolation
3.4 Definitions relating to jointing methods
212 3.5 Definitions relating to components
213 3.6 Definitions relating to tests
214 3.7 Definition relating to testing and inspection
3.8 Definitions relating to assembly processes for metallic materials
3.9 Definitions relating to pressure regulating and metering
215 4 General
4.1 Quality system and competence
4.2 Selection of materials
4.2.1 Specification of materials and components
4.2.2 Compliance with EU Directive 2014/68/EU
4.2.2.1 Tensile test elongation
216 4.2.2.2 Ageing
4.2.3 Certification of materials and components
4.3 Protection against hazards
4.3.1 Resistance to fire
4.3.2 Resistance to corrosive substances and atmosphere
4.3.3 Protection against variations in the operating pressure
4.3.4 Protection against gas hazards
4.3.4.1 General
217 4.3.4.2 Zone classification
4.3.5 Electrical installation
4.3.5.1 Power Supplies
4.3.5.2 Installation in hazardous area
4.4 Accommodation and location of gas pressure control and metering systems, gas pressure compressors and gas mixing systems
4.4.1 Requirements for the enclosure of installations
4.4.2 Installation in an appliance room
218 4.4.3 Protection against adverse influences
5 Materials
5.1 Standards and specifications for pipes and pipe fittings
5.1.1 General
5.1.2 Carbon steel pipes
5.1.2.1 General
5.1.2.2 Product form
5.1.2.3 Welding and forming restrictions
219 5.1.2.4 Pipe dimensions
5.1.2.5 Pressure limits
5.1.2.6 Impact testing
220 5.1.3 Carbon steel and iron fittings
5.1.3.1 General
5.1.3.2 Flange types, dimensions and drilling patterns
5.1.3.3 Threaded fittings
5.1.4 Stainless steel pipes and pipe fittings (including flanges and valves)
222 5.1.5 Copper
5.1.6 Polyethylene
5.1.7 Ancillaries
5.1.8 Valves
223 6 Design of pipework
6.1 General
6.1.1 Installation drawings and technical file
6.1.2 Measuring and test instruments
6.1.3 Properties of gas
224 6.2 Layout
6.2.1 Limits of the pipework location
6.2.2 Above-ground pipework
6.2.3 Buried pipework
6.2.4 Distance between buried pipework and buildings
6.2.5 Unacceptable locations for gas pipework in buildings
225 6.3 Dimensioning
6.3.1 Pressure loss
6.3.2 Gas velocity
6.4 Pressure and wall thickness
6.4.1 PS and test pressure
226 6.4.2 Pipe wall thickness
6.4.2.1 Steel pipe
230 6.4.2.2 Copper pipes
6.4.2.3 PE pipes
231 6.5 Safety engineering
6.5.1 Principles of pipework
232 6.5.2 Isolation of the gas supply
6.5.2.1 Isolation in an emergency
234 6.5.2.2 Isolation to enable work to be performed
235 6.5.2.3 Reverse flow
6.5.3 Location of pipework
6.5.4 Supporting structures
6.5.5 Depressurising and purging
6.6 Detail engineering
6.6.1 Pipe transits
236 6.6.2 Branches
6.6.2.1 Branches in steel pipes
239 6.6.2.2 Branches in Copper Pipes
6.6.3 Joints
6.6.3.1 General requirements for joints
240 6.6.3.2 Flanged joints
6.6.3.3 Threaded joints
6.6.3.4 Joints between different materials
241 6.6.4 Ancillaries
6.6.4.1 Spheroidal graphite/nodular iron
6.6.4.2 Underground isolating valves
242 6.6.4.3 Above ground isolating valves
6.6.4.4 Appliance isolating valves
6.6.5 Above ground pipework inside and outside buildings
6.6.5.1 General
6.6.5.2 Stress calculations for metallic pipes
243 6.6.5.3 Supporting horizontal metallic pipework
244 6.6.5.4 Supporting vertical metallic pipework
6.6.5.5 Positioning adjacent to floors
6.6.5.6 Appliance Connection
245 6.6.5.7 Electrical interference
6.6.6 Buried pipework
6.6.6.1 Distance between gas pipework and other buried systems
246 6.6.6.2 Support for valves and other ancillaries in buried pipework
6.6.6.3 Depth of cover
6.6.6.4 Precautions at crossings with on-site roads and on-site rail tracks
247 6.6.6.5 Protection of stainless steel pipework
6.6.6.6 Insulating joints
6.6.6.7 Support for buried pipework
6.6.6.8 Impermeable surfaces
6.6.7 Wall thickness related to bending of steel pipes
248 6.6.8 Provision for expansion and flexibility
6.7 Hot tapping carbon steel pipe
6.7.1 General
6.7.2 Principles
6.7.3 Conditions
249 6.7.4 Design evaluation
7 Design of pressure control systems
7.1 General
250 7.2 Pressure regulating system
7.3 Instrumentation
251 7.4 Permanent bypasses
7.4.1 Bypasses for equalization or testing
7.4.2 Bypasses of the safety system
7.5 Construction requirements
7.5.1 Pressure resistance
7.5.2 Operation
7.5.3 Insulating joint/flange
7.5.4 Gas velocity
7.5.5 External sensing lines
252 7.5.6 Breather and vent pipes
7.5.6.1 Pressure resistance
7.5.6.2 Combination of breather and vent pipes
7.5.6.3 Isolation of instrumentation, breather and vent pipes
7.5.6.4 Vent and breather termination
253 7.5.7 Isolating valves
7.5.8 Filter, separators
7.5.9 Pressure gauges
7.5.10 Pressure tappings and purge connections
7.6 Low gas temperature
7.6.1 Functional requirements
7.6.2 Design temperature effects
254 7.6.3 Condensation
7.7 Gas compressors
7.7.1 Construction
7.7.2 Temperature rise
7.7.3 Pressure variation
7.8 Safety systems
7.8.1 Pressure safety system
7.8.1.1 General
7.8.1.2 Operating principles of pressure safety systems
255 7.8.1.3 Applications
256 7.8.1.4 Non-venting pressure safety devices
257 7.8.2 Gas pressure compressors
7.8.2.1 Reverse flow
258 7.8.2.2 Low inlet pressure
7.8.2.3 High outlet pressure
7.8.3 Gas mixing systems
8 Construction
8.1 Identification of the installation
8.1.1 Installation drawings
8.1.2 Identification of the components
8.1.2.1 Pipes and pieces of pipes
8.1.2.2 Fittings
8.1.3 Weld identification
259 8.2 External hazards
8.2.1 Mechanical loads
8.2.2 Electric currents
8.2.2.1 Protective conductor
8.2.2.2 Stray currents
8.2.2.3 Insulating joint
8.2.3 Environmental influences
8.3 Gas pipework passing through exterior walls
8.3.1 Buried pipe transits
261 8.3.2 Aboveground pipe transits
262 8.4 Identification of pipework
8.4.1 Identification of above-ground pipework
8.4.2 Identification of buried pipework
8.5 Specifications and requirements for joints
8.5.1 Welded joints and pipe fittings in carbon steel and stainless steel pipes
8.5.1.1 General
8.5.1.2 Heat treatment
8.5.1.3 Welding procedures and welding procedure specification for pipework
263 8.5.1.4 Welder’s competence
8.5.1.5 Preparation
8.5.1.6 Alignment of pipes
8.5.1.7 Weather conditions
8.5.1.8 Electrodes
8.5.1.9 Weld details
267 8.5.1.10 Special welding fittings
8.5.2 Joints in copper pipework
8.5.3 Fusion joints in plastic pipes
8.5.4 Flange joints
8.5.5 Compression joints
8.5.6 Threaded joints
8.6 Joint suitability
268 8.7 Connections
8.7.1 Connection points/pipe ends
8.7.2 Appliance isolating valves
269 8.8 Corrosion protection
8.8.1 Metal-to-metal contact
8.8.2 Above-ground protection of pipework
8.8.2.1 General
8.8.2.2 Protection systems in corrosive environments
270 8.8.2.3 Harmful effects to pipe coatings
271 8.8.2.4 Pipework with thermal and/or acoustic insulation
8.8.3 Protection of buried pipework
8.8.3.1 Protection respecting materials
272 8.8.3.2 Protection of ancillaries and joints
8.8.3.3 Cathodic protection for carbon steel pipework
274 8.8.4 Corrosion at pipe supports
8.9 Handling and installation of pipework
8.9.1 PE pipework
8.9.1.1 Surface condition
8.9.1.2 Storage, handling and transportation
8.9.1.3 Installation and laying
8.9.2 Steel pipework
8.9.2.1 Surface condition
275 8.9.2.2 Storage, handling and transportation
8.9.2.3 Installation and laying
8.9.3 Copper pipework
8.9.3.1 Surface condition
8.9.3.2 Storage, handling and transportation
8.9.3.3 Installation
8.9.4 Pipe trench filling
276 8.10 Bending of pipes
8.10.1 Bending of steel pipes
8.10.1.1 General
8.10.1.2 Carbon steel grade L195 less than or equal to 10 bar
8.10.1.3 Other steel grades and sizes
8.10.1.4 Heat treatment
8.10.2 PE pipe bending
277 8.10.3 Copper pipe bending
8.11 Welding of supports and anchor points to carbon steel pipework
278 8.12 Installation of pressure regulating systems
8.12.1 Protection of the installation space
8.12.1.1 Breather apertures
279 8.12.1.2 Location of outlets from vent pipes
8.12.1.3 Discharge opening of creep relief valve
8.12.2 Construction requirements
8.12.2.1 Precautions
8.12.2.2 Pressure balancing
8.12.2.3 Combined control and safety devices
9 Documentation, inspection and testing
9.1 General
280 9.2 Documentation
9.2.1 General
9.2.2 Technical file
281 9.3 Inspection
9.3.1 Joint inspection
9.3.1.1 Welding of steel
285 9.3.1.2 Brazing of copper
9.3.1.3 Welding of Thermoplastic
9.3.2 Corrosion protection
9.3.2.1 Coatings on buried pipework
9.3.2.2 Above ground protection
9.3.3 Recording of test results
286 9.4 Testing
9.4.1 General
9.4.2 Instrumentation
287 9.4.3 Test Media
9.4.4 Strength testing
288 9.4.5 Tightness testing
9.4.6 Procedure for strength and tightness testing
9.4.7 Safety during tests
289 9.4.8 Hot tapping
9.4.9 Pressure regulating systems and ancillaries
9.4.10 Recording of test results
290 Annex A (informative)Examples of methods for testing
A.1 General
A.2 Strength test on metallic pipework
A.2.1 Duration
A.2.2 Conditions
291 A.2.3 Pneumatic testing
A.2.4 Hydrostatic testing
A.2.5 Pressure assessment
292 A.3 Tightness test on metallic pipework
A.3.1 General
A.3.2 Pipework which can be inspected visually
A.3.2.1 Conditions
A.3.2.2 Tightness test using a pressure gauge
A.3.2.3 Tightness test using foaming liquids
293 A.3.3 Pipework which cannot be inspected fully by visual means
A.3.3.1 Conditions
A.3.3.2 Differential manometer and reference vessel (using air or inert gas as test medium)
A.3.3.3 Pressure balance test
294 A.4 Strength and tightness test on PE pipework
296 Annex B (informative)Flammable gases mixing systems
B.1 Reverse Flow
B.2 Control of mixture composition
298 B.3 Matching pressures of components for mixing
299 Annex C (informative)Examples of supports
307 Annex D (normative)Materials
D.1 General
310 D.2 Materials with a demonstrated safe history of application in this type of equipment
312 Annex E (informative)Significant technical changes between this European standard and the previous version EN 15001-1:2009
317 Annex ZA (informative)Relationship between this European Standard and the essential requirements of EU Directive 2014/68/EU aimed to be covered
BS EN 15001-1:2023 - TC
$280.87