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ASME BPVC I 2019

$377.00

ASME BPVC – I -2019 BPVC Section I, Rules for Construction of Power Boilers

Published By Publication Date Number of Pages
ASME 2019 437
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This Section provides requirements for all methods of construction of power, electric, and miniature boilers; high temperature water boilers, heat recovery steam generators, and certain fired pressure vessels to be used in stationary service; and power boilers used in locomotive, portable, and traction service. Rules pertaining to use of the ASME Certification Mark and V, A, M, PP, S and E Designators are also included. The rules are applicable to boilers in which steam or other vapor is generated at a pressures exceeding 15 psig, and high temperature water boilers intended for operation at pressures exceeding 160 psig and/or temperatures exceeding 250 degree F. Superheaters, economizers, and other pressure parts connected directly to the boiler without intervening valves are considered as part of the scope of Section I. Careful application of this Section will help users to comply with applicable regulations within their jurisdictions, while achieving the operational, cost and safety benefits to be gained from the many industry best-practices detailed within these volumes. Intended for manufacturers, users, constructors, designers and others concerned with the design, fabrication, assembly, erection, examination, inspection and testing of pressure vessels, plus all potential governing entities.

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PDF Pages PDF Title
64 PG-4-1 Standard Units for Use in Equations
75 PG-19 Post Coldā€Forming Strain Limits and Heatā€Treatment Requirements for Austenitic Materials and Nickel-Based Alloys
76 PG-20 Post Coldā€Forming Strain Limits and Heatā€Treatment Requirements
81 PG-26 Weld Strength Reduction Factors to Be Applied When Calculating Maximum Allowable Working Pressure or Minimum Required Thickness of Components Fabricated With a Longitudinal Seam Weld
86 PG-28 Maximum Internal Projection of Welded Access or Inspection Openings
90 PG-31 Some Acceptable Types of Unstayed Flat Heads and Covers
95 PG-33.1 Nomenclature and Equations for Reinforced Openings
97 PG-33.2 Some Representative Configurations Describing the Dimensions te, h, and d
98 PG-33.3 Chart for Determining Value of F
99 PG-38.1-1 Example of Two Openings Spaced With Limits of Reinforcement Overlapping
PG-38.2-1 Example of More Than Two Openings Spaced With Limits of Reinforcement Overlapping
100 PG-38.4-1 Illustrations of the Rule Given in PG-38.4
101 PG-39 Minimum Number of Threads Per Connection
103 PG-42.1 Welding End Transitions Maximum Envelope
105 PG-46.2 Acceptable Proportions for Ends of Throughā€Stays
107 PG-52.1 Diagram for Determining the Efficiency of Longitudinal and Diagonal Ligaments Between Openings in Cylindrical Shells
108 PG-52.2 Example of Tube Spacing With Pitch of Holes Equal in Every Row
PG-52.3 Example of Tube Spacing With Pitch of Holes Unequal in Every Second Row
PG-52.4 Example of Tube Spacing With Pitch of Holes Varying in Every Second and Third Row
109 PG-52.5 Example of Tube Spacing With Tube Holes on Diagonal Lines
110 PG-52.6 Diagram for Determining Equivalent Longitudinal Efficiency of Diagonal Ligaments Between Openings in Cylindrical Shells
111 PG-53.2.2-1 Example of Tube Spacing That Does Not Form a Definite Pattern
PG-56.1.2 Method of Computation of Attachments to Tubes
112 PG-56.2 Chart for Determining Load Factor, Lf
PG-56.2 Tube Attachment Angle Design Factor, K
114 PG-58.2-1 Code Jurisdictional Limits for Piping ā€” Drumā€Type Boilers
115 PG-58.2-2 Code Jurisdictional Limits for Piping ā€” Isolable Economizers Located in Feedwater Piping and Isolable Superheaters in Main Steam Piping
116 PG-58.2-3 Code Jurisdictional Limits for Piping ā€” Reheaters and Nonintegral Separately Fired Superheaters
117 PG-58.2-4 Code Jurisdictional Limits for Piping ā€” An Example of Forcedā€Flow Steam Generators With No Fixed Steam and Waterline
118 PG-58.2-5 Code Jurisdictional Limits for Piping ā€” An Example of Steam Separator Type Forced-Flow Steam Generators With No Fixed Steam and Waterline
119 PG-58.2-6 Code Jurisdictional Limits for Piping ā€” Firetube Boiler
121 PG-59.1 Typical Boiler Bushings
124 PG-60.3.7 Yā€Type Globe Valve
PG-60.3.9 Typical Arrangement of Steam and Water Connections for a Water Column
127 PG-67.4 Requirements for Overpressure Protection Forcedā€Flow Steam Generator
130 PG-67.5 Supercritical Correction Factor, Ksc
132 PG-67.5M Supercritical Correction Factor, Ksc
134 PG-68.7 Superheat Correction Factor, Ksh
136 PG-68.7M Superheat Correction Factor, Ksh
146 PG-80 Maximum Permissible Deviation From a Circular Form, e, for Cylindrical Parts Under External Pressure
150 PG-105.1 Official Certification Mark to Denote the American Society of Mechanical Engineersā€™ Standard for Boilers
PG-106 Form of Stamping
159 PW-9.3.1 Butt Welding of Plates of Unequal Thickness
161 PW-9.3.3 Heads Attached to Shells
162 PW-9.4 Prohibited Welded Joint
163 PW-11 Required Volumetric Examination of Welded Butt Joints
164 PW-15 Examples of Weld Strength Calculations
166 PW-16.1 Some Acceptable Types of Welded Nozzles and Other Connections to Shells, Drums, and Headers
170 PW-16.2 Some Acceptable Forms of Welds for Lugs, Hangers, and Brackets on Shells, Drums, and Headers
171 PW-16.8 Some Acceptable Designs for Partial-Penetration-Weld-Type Nozzles and Other Connections Designed for 900Ā°F (480Ā°C) or Higher Service
173 PW-17-1 Forged Flat Head With Integral Butt-Welded Hubbed Flange
PW-19.4(a) Some Acceptable Types of Diagonal Braces for Installation by Welding
174 PW-19.4(b) Unacceptable Types of Diagonal Braces for Installation by Welding
176 PW-33 Alignment Tolerance of Sections to Be Butt Welded
178 PW-38-1 Recommended Preheat Temperatures for Welding of Pressure Parts and Attachments
180 PW-39-1 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 1
181 PW-39-2 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 3
182 PW-39-3 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 4
183 PW-39-4 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 5A
184 PW-39-5 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 15E
185 PW-39-6 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 6
186 PW-39-7 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 7
187 PW-39-8 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 8
PW-39-9 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 10H
188 PW-39-10 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 10I
PW-39-11 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 31
189 PW-39-12 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 43
PW-39-13 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 45
190 PW-39-14 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā€” P-No. 51
PW-39.1 Alternate Postweld Heat Treatment Requirements for Carbon and Low Alloy Steels
199 PW-53.1 Test Specimens From Longitudinal Welded Test Plates
200 PW-53.2 Method of Forming Longitudinal Test Plates
201 PW-53.3(a) Details of Tension Test Specimens
202 PW-53.3(b) Details of Bend Test Specimens
205 PR-9-1 Minimum Thickness of Buttstraps
206 PR-13-1 Typical Plate Edge Beveled for Sealing by Calking in a Riveted Joint
207 PR-15.4-1 Location of Seams in Inside and Outside Calking Boundaries
PR-15.3-1 Allowable Stress on Rivets in Tension
208 PR-17.2-1 Boundary of Reinforcing Plate on Outside and Inside of Drum
209 PR-20.2-1 Allowable Welding of Plate Edges at Ends of Buttstraps
212 PB-1 Maximum Design Temperatures for Brazing Filler Metal
213 PB-15 Some Acceptable Types of Brazed Joints
214 PB-16 Recommended Joint Clearance at Brazing Temperature
218 PL-2.2-1 Steam Locomotive Boiler With Dome Throttle
219 PL-2.2-2 Steam Locomotive Boiler With Front-End Throttle
221 PL-20.4.1-1 Round Riveted Plate
PL-20.4.2-1 Diamond Riveted Plate
222 PL-20.5-1 Manhole Frame
PL-21.3.4-1 Thickness of Riveted Reinforcing Rings for Dome Openings
223 PL-21.4.1-1 Steam Dome Top Flange
225 PL-24.1-1 Maximum Allowable Working Pressure for Steel Flues for Firetube Locomotive Boilers
227 PL-27.5-1 Examples of Doubler Attachment Methods
229 PL-27.6.3-1 Double-Riveted Lap Seam in Stayed Area
PL-27.6.3-2 Double-Fillet-Welded Lap Seam in Stayed Area
230 PL-27.7-1 Upper Corner of Firebox
231 PL-28.2-1 Some Examples of Acceptable Mudring Construction
232 PL-28.4-1 Radii for Firebox Mudrings
233 PL-30.4.2-1 Fillet-Welded Staybolts
PL-30.4.5-1 Fillet-Welded Staybolt: Examples of Nominal Dimensions Permitted Ā±0.02 in. (Ā±0.5 mm)
234 PL-33-1 Example of Crown Bar Installation
PL-36.2.1-1 Support Perimeters
235 PL-36.5-1 Typical Forms of Diagonal Braces
237 PL-36.7-1 Typical Forms of Gusset Braces
PL-36.9-1 Tee Iron
238 PL-36.9-2 Tee-Iron Support Area
239 PL-39.1-1 Arch Tubes
240 PL-39.2.1-1 Circulators
PL-39.2.1-2 Circulator Attachment Section Views
241 PL-39.3-1 Example of Thermic Syphon Installation
246 PWT-11 Examples of Acceptable Forms of Tube Attachment
249 PFT-12.1 Some Acceptable Forms of Tube Attachment on Firetube Boilers
251 PFT-17.2 Acceptable Type of Ringā€Reinforced Furnace
252 PFT-18.1 Morison Furnace
253 PFT-19 Connection Between Plain and Corrugated Furnace
PFT-20 Welding Ogee Ring
254 PFT-21 Some Acceptable Methods of Forming Waterleg Joints by Welding
255 PFT-23.1 Stayed Wrapper Sheet of Locomotiveā€Type Boiler
257 PFT-25 Example of Staying of Heads Adjacent to Cylindrical Furnaces
258 PFT-27 Pitch of Staybolts Adjacent to Upper Corners of Fireboxes
259 PFT-32 Measurements for Determining Stresses in Diagonal Stays
262 PFT-46.1 Spacing and Weld Details for Wallā€Support Lugs Set in Pairs on Horizontalā€Return Tubular Boilers
PFT-46.2 Welded Bracket Connection for Horizontalā€Return Tubular Boilers
272 PVG-12 Constant, C, for Vapor Related to Ratio of Specific Heats (k = cp/cv)
275 PTFH-9.1-1 Liquid Phase Thermal Fluid Heater: External Piping
280 PHRSG-4 Some Acceptable Desuperheater Spraywater Protection Device Arrangements
281 PHRSG-4 Minimum Drain Pot Size
284 III-1A Certificate of Conformance for Reapplication of the Certification Mark
285 Guide for Completing the Certificate of Conformance for Reapplication of the Certification Mark
287 IV-2-1 Symbols
288 IV-3-1 Blend Requirements
IV-3-2
IV-3-3
289 IV-3-4
IV-3-5
290 V-2.2-1 Riveted Circumferential Joint for Circular Furnace Plates Over 5/8 in. (16 mm)
291 V-2.2-2 Proper Location of Staybolts Adjacent to Longitudinal Joint in Furnace Sheet
292 V-4-1 Staying of Head With Steel Angles in Tubular Boiler
V-4-1 Sizes of Angles Required for Staying Segments of Heads
293 V-5-1 Method of Riveting Manhole Frames to Shells or Drums With Two Rows of Rivets
297 A-2-1 Single-Riveted Lap Joint, Longitudinal or Circumferential
298 A-3-1 Double-Riveted Lap Joint, Longitudinal or Circumferential
A-4-1 Double-Riveted Buttstrap and Double-Strap Joint
299 A-5-1 Triple-Riveted Buttstrap and Double-Strap Joint
A-6-1 Quadruple-Riveted Buttstrap and Double-Strap Joint
300 A-6-2 Joints That May Be Used to Avoid Eccentric Stresses
301 A-8 Detail Illustrations Showing Application of PG-48 and PFT-27 to the Staying of Boilers
307 A-19 Typical Forms of Fusible Plugs
311 A-44 Guide for Estimating Steaming Capacity Based on Heating Surface
313 A-66 Example for Typical Nozzle Computations
315 A-67 Example for Typical Nozzle Computations
317 A-68 Example for Typical Nozzle Computations
318 A-69 Example for Typical Nozzle Computations
324 A-70.1 Example for Typical Nozzle Computations
325 A-70.2 Example for Typical Nozzle Computations
327 A-71 Structural Attachment With Radial Load
328 A-72 Structural Attachment With Eccentric Load
A-73 Structural Attachment With Moment Load
A-74 Structural Attachment on Tube Bend
330 A-75-1 Example of Nozzle Attached by Riveting
332 A-75-1
333 A-250.3.2 Maximum Permissible Size of Rounded Indication
334 A-250.3.4-1 Aligned Rounded Indications
335 A-250.3.4-2 Groups of Aligned Rounded Indications
336 A-250.3.6-1 Charts for t 1/8 in. (3 mm) to 1/4 in. (6 mm), Inclusive
A-250.3.6-2 Charts for t Over 1/4 in. (6 mm) to 3/8 in. (10 mm), Inclusive
337 A-250.3.6-3 Charts for t Over 3/8 in. (10 mm) to 3/4 in. (19 mm), Inclusive
A-250.3.6-4 Charts for t Over 3/4 in. (19 mm) to 2 in. (50 mm), Inclusive
338 A-250.3.6-5 Charts for t Over 2 in. (50 mm) to 4 in. (100 mm), Inclusive
339 A-250.3.6-6 Charts for t Over 4 in. (100 mm)
345 P-2 Manufacturerā€™s Data Report for All Types of Boilers Except Watertube and Electric
347 A-351 Guide for Completing Manufacturerā€™s Data Report, Form P-2
349 P-2A Manufacturerā€™s Data Report for All Types of Electric Boilers
352 A-351.1 Guide for Completing Manufacturerā€™s Data Report, Form P-2A
354 P-2B Manufacturerā€™s Data Report for Electric Superheaters and Reheaters
356 A-351.2 Guide for Completing Manufacturerā€™s Data Report, Form P-2B
358 P-3 Manufacturerā€™s Data Report for Watertube Boilers, Superheaters, Waterwalls, and Economizers
361 A-352 Guide for Completing Manufacturerā€™s Data Report, Form P-3
363 P-3A Engineering-Contractor Data Report for a Complete Boiler Unit
365 A-353 Guide for Completing Engineering-Contractor Data Report for a Complete Boiler Unit, Form P-3A
366 P-4 Manufacturerā€™s Partial Data Report
368 A-354 Guide for Completing Manufacturerā€™s Partial Data Report, Form P-4
369 P-4A Manufacturerā€™s Data Report for Fabricated Piping
371 A-354.1 Guide for Completing Manufacturerā€™s Data Report, Form P-4A
372 P-4B Manufacturerā€™s Data Report for Field Installed Mechanically Assembled Piping
373 A-354.2 Guide for Completing Manufacturerā€™s Data Report, Form P-4B
374 P-5 Summary Data Report for Process Steam Generators
375 A-355 Guide for Completing Summary Data Report for Process Steam Generators, Form P-5
376 P-6 Manufacturerā€™s Data Report Supplementary Sheet
377 P-7 Manufacturerā€™s Data Report for Pressure Relief Valves
379 A-356 Guide for Completing Manufacturerā€™s Data Report for Pressure Relief Valves, Form P-7
380 A-357 Guide to Data Report Forms Distribution
381 P-8 Manufacturerā€™s or Assemblerā€™s Certificate of Conformance for Pressure Relief Valves
382 A-358 Guide for the Preparation of Manufacturerā€™s or Assemblerā€™s Certificate of Conformance, Form P-8
383 PL-1 Manufacturerā€™s Data Report for Locomotive Boilers
387 A-359 Guide for Completing Manufacturerā€™s Data Report for Locomotive Boilers, Form PL-1
388 A-360 Codes, Standards, and Specifications Referenced in Text
389 A-370 Sample Certificate of Authorization
A-370 Guide to Information Appearing on Certificate of Authorization
399 B-1 Identification Elements
401 C-3-1 Definitions of Terms for Local Circumferential Band Heating of Cylindrical Component Welds
402 C-3-2 Definitions of Terms for Local Circumferential Band With Branch Connection Attachment Weld to Cylindrical Component
404 C-6.3.2-1 Control Zones
405 C-6.3.4-1 Location of Thermocouples (Monitoring and Control) for Pipe Sizes Up to 6 NPS (150 DN) and One Control Zone
406 C-6.3.4-2 Location of Thermocouples (Monitoring and Control) for Pipe Sizes 8 NPS Through 12 NPS (200 DN Through 300 DN) and Two Control Zones
407 C-6.3.4-3 Location of Thermocouples (Monitoring and Control) for Pipe Sizes 14 NPS Through 30 NPS (350 DN Through 750 DN) and Four Control Zones
408 C-6.3.4-4 Location of Monitoring Thermocouples for Branch Nozzle or Attachment
410 C-6.4.5-1 Example of One Approach When the Heated Band from Weld Requiring PWHT Intersects Weld Not Requiring PWHT
413 C-9.2-1 Standard Procedure for Local Heating
415 C-9.3-1 Standard Documentation Checklist for Local Heating
420 E-3-1 Flaw Acceptance Criteria for 1/2 in. (13 mm) To Less than 1 in. (25 mm) Thick Weld
E-3-2 Flaw Acceptance Criteria for 1 in. (25 mm) To 12 in. (300 mm) Thick Weld
421 E-3-3 Flaw Acceptance Criteria for Larger Than 12 in. (300 mm) Thick Weld
423 E-7-1 Single Indications
424 E-7-2 Multiple Planar Flaws Oriented in Plane Normal to Pressure-Retaining Surface
425 E-7-3 Surface and Subsurface Flaws
426 E-7-4 Nonaligned Coplanar Flaws in Plane Normal to Pressure-Retaining Surface (Illustrative Flaw Configurations)
427 E-7-5 Multiple Aligned Planar Flaws
430 F-2.2-1 Difference in Mean Coefficient of Thermal Expansion for Grade 91 and Common Nickel-Base Filler Metals
431 F-4-1 Examples of Improved Performance DMW Joint Designs
ASME BPVC I 2019
$377.00